Mechanical inspection:

Not only in the field of oil and gas industry but also in every other field of interest that there exist physical components and moving parts, mechanical engineering plays a major role. Specifically, in the oil and gas industries, mechanical engineering is the most vital major that carries the heaviest burden while there are structures, machines, instruments, and a lot of other types of equipment working together under heavy loads in harsh environments.

According to this, inspections are necessary to check the condition of equipment and make sure everything is working safely and properly. Therefore, due to the existence of critical and complex components, skillful inspectors are required to check the conditions and take proper actions.

During an inspection, tests should be performed to examine the condition of facilities. Usually, we can classify tests into w main categories:

  • Destructive tests
  • Non-destructive tests

Destructive tests:

During destructive testing, a specimen will undergo test procedures that at the end of the process the specimen is no longer intact and irreversible damages have been done to it. This type of test is usually done to find the properties of the material and if it still maintains its suitable properties.

Non-destructive tests:

In contrast to destrctive testing, this type of inspection uses a variety of methods that can detect flaws and inconsistencies without harming the object.

ultrasonic testing, radiographic testing, magnetic particle testing, electromagnetic testing, and many more are some of the examples of NDT.

Upstream:

The upstream section is related to exploring and exploiting fossil fuels whether on-shore or off-shore. There are numerous critical equipments in this area and most of the times the working environment can be harsh. Any failure in the system can result in production suspension and it can be damaging.

Kiatec provides all-inclusive inspection services in the field of fossil fuels. Usually in the upstream field of inspection NDT (non-destructive test) is performed mainly in order to not interfere with devices operations. Effective NDT requires high skilled operators and advanced pieces of equipment to perform tests. Some NDT upstream instances can be:

  • IR (infrared ) thermal testing
  • RIG inspections
  • Rope access NDT
  • Hazard and oprability analysis (HAZOP)
  • Failure mode and effect analysis (FMEA)
  • Corrosion mapping

Weld inspections

Midstream:

If the downstream industry is related to refinery and petrochemical section and upstream is related to exploring and drilling there is a medium stage here called midstream and is related to processing and storing also carrying oil from source to destination using mainly by pipelines, ships, or trucks. The Midstream section is vital due to its relation between down and upstream stages and should be ensured there is no risk of loss or explosion in the middle of its journey.

Some major NDT midstream inspections can be mentioned as:

  • (MFL) magnetic flux leak
  • (LPT) liquid penetrate test
  • (UT) ultrasonic test
  • Pipeline inspection
  • Corrosion inspection
  • Welding inspection

Downstream:

Exploited oil and gas have considerable amounts of impurities and should be purified. Also, crude oil and gas are complex mixtures of different ingredients that should be separated and turn them into valuable useful elements that can be utilized in different areas. Fossil fuels whether in barrels or by pipelines often have traveled a long distance from source to refineries or petrochemicals. More often, there are toxic gases and risks of explosion in refineries and petrochemicals due to existance of high-pressure vessels and critical equipments.

Therefore, careful considerations should be taken to assure the safety of employers and prevent all types of damages besides extra costs. Kiatec can aid you with:

  • Laser testing inspection systems
  • Pressure vessel inspection
  • Refinery tower inspections
  • Safety management
  • QC/QA
  • Process control

KIATEC inspection services benefits

  • Corresponding the specification to the destination market
  • Minimizing the cost, risk, product returns, and revisions
  • Expert team to boost your satisfaction
  • Immediate response to your request
  • Global support
  • Competitive price

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